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  • 工业设备二:Automotive Industry Conveyors System 汽车工业输送系统
  • 工业设备

工业设备二:Automotive Industry Conveyors System 汽车工业输送系统

Auto 2019-08-31
4837

Automotive Industry Conveyors System 汽车工业输送系统

Conveyor System is very important in Automotive industry. There are so many different kinds of conveyors, such as Auxiliary Lift, Belt Conveyor, CDLR Conveyor, COE Conveyor, Electrified Monorail System, Flat-Top Conveyor, Fork Transfer, Friction Drive Conveyors, Inverted Power & Free Conveyor, Overhead Power & Free Conveyor, Rack Handling, Seat / Tire & Wheel, Shuttles, Skid Conveyor, Skillet Conveyor, Stripper Conveyor, Tooling Pallet Conveyor, Vertical Drop-Lift / Side Arm Lift, Vertical Tilt Station, etc.

输送系统在汽车工业中具有非常重要地位。目前应用的有许多不同类型的输送机,如辅助升降机,皮带输送,链式驱动传动辊,COE输送机,电动单轨(EMS)系统,平顶输送机,移栽叉输送机,摩擦驱动输送机,倒置式输送,架空式输送 ,货架搬运,座椅/轮胎输送,往复式输送,滑撬式输送,平板式输送,装卸料输送机,随行工装输送,垂直升降机/侧臂升降机,垂直倾斜工位等。

Conveyors.jpg

1 Auxiliary Lift 辅助升降机

The auxiliary lift conveniently raises and lowers material onto another conveyance device providing supplementary or additional support.
辅助升降机方便地将材料升高和降低到另一个输送装置上,从而提供补充或额外的支撑。

Auxiliary Lift-1.JPG

Auxiliary Lift-2.JPG

2 Belt Conveyor 带式输送

Belt conveyors are the most commonly used bulk handling conveyors in history due to their reliability, versatility, and range of capacities. Materials from small to large can be transported on a belt conveyor.
带式输送机由于其可靠性,多功能性和容量范围而成为历史上最常用的散装处理输送机。从小到大的材料均可以在带式输送机上运输。

The conveyor belts are are often application-specific and are used in a wide variety of material transport applications such as manufacturing, food processing, automobile and heavy bulk handling.
传送带通常是特定应用的,并且用于各种材料运输应用,例如制造,食品加工,汽车和重型散装处理。

Belt Conveyor.JPG

3 CDLR Conveyor 链式驱动传动辊

Chain Driven Live Roller or CDLR as it is commonly referred to is roller conveyor that is powered by using a series of chains to transfer power from roller to roller. CDLR can be constant driven non-accumulating or in various types of accumulation to include zone, zero pressure or even slip sleeve over rollers.
链式驱动传动辊简称CDLR,通常被称为辊式输送机,它由一系列链条提供动力,将动力从滚筒传递到滚筒。CDLR可以是恒速驱动的非积放型,也可以是各种类型的积放型,包括区域、零压力,甚至滚轮上的滑套。

Roller diameter, wall thickness, roller centers and width are all application driven to meet the specific needs. CDLR can be configured in straight or turns as the layout dictates.
滚子直径、壁厚、滚子中心、滚子宽度都是应用驱动,以满足特定的需要。CDLR可以按照布局要求在直线或转弯中配置。

CDLR Conveyor.JPG

4 COE Conveyor COE输送

The Chain On Edge (COE) conveyor is a rivetless, floor chain application system. The conveyor consists of the chain supported by rider plates that contain attached pusher dogs, which delivers cart-type trucks with track-guided caster wheels through the system.
Chain On Edge(COE)输送机是一种无铆接的地板链应用系统。输送系统由支撑板支撑的链条组成,支撑板包含附加的推杆,它通过输送系统带有轨道引导脚轮的推车式雪橇输送。

The COE conveyor is ideally suited to maneuver heavy or large loads through body shop, assembly or process operation (e.g., cleaning, washing, drying or painting) where full outer access to the sides and top of the job is required. These systems may include vertical curves and horizontal turns. Since COE systems do not use chain trolleys, they are ideally suited for higher temperature oven applications.
COE输送机非常适合通过车身车间、装配或工艺操作(例如,清洁、清洗、干燥或喷漆)移动重型或大型负载,此时需要从外部完全进入两侧和顶部作业。这些系统可能包括垂直曲线和水平转弯。由于COE系统不使用链式滑撬,因此非常适合高温烘烤应用。

The COE system is capable of synchronous transferring of trucks from Chain-to-Chain and accumulating with special dogs and/or conveyors.
COE系统能够同步地将滑撬从一个链条转移到另一个链条,并使用专用挡块和/或传送带进行积放。

This system allows for a wide range of conveyor speeds, production centers and production rates. With the use of special high-speed transfers and switch assemblies, the trucks can be maneuvered to divert or merge to and from optional conveyor routes.
该系统允许大范围的输送速度,生产中心和生产率。通过使用特殊的高速传输和开关组件,滑撬可以被操纵来改变或合并到可选的输送路线。

The COE trucks can easily be removed from the system with the aid of a hoist or fork truck.
COE滑撬可以通过起重机或叉车轻松地从系统中移除。

COE Conveyor.JPG

5 Electrified Monorail System (EMS)

Electrified Monorail Systems (a.k.a. EMS/Automated Electrified Monorail) contain individually motorized carriers that draw energy from a track mounted bus bar.
电动单轨系统(例如EMS /自动电动单轨)包含单独的电动载体,其从轨道安装的母线吸收能量。

Typical applications include production areas or delivery systems that require accumulation. This type of system allows for a wide range of conveyor speeds varying from 8 to 400 fpm, allowing the carrier to accelerate, decelerate, creep into an exact position for automated workstations, reverse travel, travel on defined production centers, travel at very high speeds, accumulate, etc.
典型应用包括需要积放的生产区域或输送系统。这种类型的系统允许各种输送机速度从8到400英尺/分钟不等,允许载体加速,减速,蠕动到精确位置,用于自动化工作站,反向运输,在规定的生产中心行驶,以非常高的速度输送积放等。

In addition, the Electrified Monorail System can have an on board computer ensuring decision making for alternate routings without relying on the preferred centralized conveyor system.
此外,电动单轨系统可以配备一台车载计算机,确保在不依赖首选集中输送系统的情况下做出备用路线的决策。

Electrified Monorail System.JPG

6 Flat-Top Conveyor 平顶输送机

Flat-Top conveyors are comprised of plates attached to strands of flanged wheels on which finished vehicles are conveyed. Flat-Top conveyors are usually mounted within a pit, so that the plates are flush with the floor.
平顶输送机是由连接在带法兰的车轮链上的板组成的,成品车就是在这些带法兰的车轮链上运输的。平顶输送机通常安装在地坑,使板与地面齐平。

Flat-Top conveyors are normally utilized for conveying completed vehicles for fluid fill, shower test or as final lines. However, special systems are also utilized to provide accumulation or stopping of trucks and skuks between chain-on-edge systems.
平顶输送机通常用于输送完成的车辆,用于加液、雨淋试验或作为终检。然而,特殊系统也用于在COE输送系统之间提供雪橇的积放或停止。

The path of the conveyor is made of straight runs. A drive powers the unit and individual strand take-ups remove chain slack. The drive may have a main conveyor length depends upon the application and component capacities, but generally has very few physical limitations.
输送机的路径由直线运行。 驱动装置为装置提供动力,单独的钢绞线拉紧装置消除链条松弛。 驱动器可具有主输送器长度取决于应用和组件容量,但通常具有非常少的物理限制。

Flat-Top Conveyor.JPG

7 Fork Transfer 移栽叉

Fork transfers are designed and built to transfer the vehicle or body from one conveyance system to another. These transfers may be built to lift and transfer the body as a single unit or incorporate a secondary lifting device.
移栽叉被设计成将车辆或车身从一个输送系统转移到另一个输送系统。这些转移装置可以作为一个单独的单元来提升和转移车身,也可以包含一个辅助提升装置。

The unit can transfer at a single level or even between floors. Best engineering practices are used to insure safety as well as energy efficiency and can even be furnished with redundant drives.
该单元可以在一层甚至两层之间转移。最佳工程实践用于确保安全和能源效率,甚至可以配备冗余驱动器。

Fork Transfer.JPG

8 Friction Drive Conveyor 摩擦驱动输送

A Friction Drive Conveyor (or System) is one that obtains thrust from frictional reaction force by pressing drive wheels to each load bar to transport the carrier. This is an alternate solution to a power & free chain conveyor system. They are quieter and cleaner systems with a smooth, continuous flow. They are easy to maintain and reduce energy consumption.
摩擦驱动输送机(或系统)是通过将驱动轮压到每个负载杆以运输载体而从摩擦反作用力获得推力的输送机。 这是动力和自由链式输送机系统的替代解决方案。 它们更安静,更清洁,流畅,连续。 它们易于维护并降低能耗。

Assist conveyors can be used to convey the carrier where friction drives are not practical such as process booths, ovens, production areas, etc. The friction drive conveyor is suggested for use for long distances and are typically more cost effective than using chain conveyors throughout the system.
辅助输送机可用于输送摩擦传动不实用的载体,如加工车间、烘箱、生产区等。建议使用摩擦驱动输送机进行长距离运输,通常比在整个系统中使用链式输送机更经济有效。

Inverted friction systems are typically utilized for production assembly/process operations (i.e. - body shop and paint shop process/delivery conveyors) where access to the side and top portion of the job is required. Overhead friction systems are typically utilized for production assembly/process operations where access to the bottom portion of the job is required.
倒置摩擦系统通常用于生产组装/加工操作(即 - 车身车间和油漆车间加工/输送输送机),其中需要进入作业的侧面和顶部。 顶置摩擦系统通常用于生产装配/工艺操作,其中需要访问作业区域的底部。

Friction Drive Conveyor.JPG

9 Inverted Power & Free Conveyor 倒置式输送

An Inverted Power and Free Conveyor utilizes a single enclosed track combining the power chain and the free trolleys. The power & free system uses fixed chain dogs that engage the pivotal free trolleys to move them through the system. Disengaging the free trolley from the chain dog allows for free trolley accumulation.
倒置式输送采用单个封闭轨道,结合了动力链和自由小车。动力和自由系统使用固定链条,它与枢轴式自由手推车啮合,使它们穿过系统。将自由小车与链条上分离,允许自由小车的积放。

Areas of use include production areas or delivery systems that require accumulation such as general assembly, body shop, painting and oven drying.
使用领域包括需要积放的生产区域或输送系统,例如总装,车身车间,涂漆和烘箱干燥。

Inverted Power & Free Conveyor.JPG

10 Overhead Power & Free Conveyor 架空式输送

Overhead Power & Free Conveyors have free trolleys that are driven by power chains and carriers that transport the material to a given location.
架空式输送具有自由小车,由动力链和载体驱动,将物料输送到给定位置。

The carriers are attached to the free trolleys and are normally engaged to the power chain by an attached pusher dog assembly on the free trolley. The pusher dog can be disengaged by a cam action in either the free trolley or the chain dog, caused by accumulating behind another free trolley or by engaging a stop blade. The chain continues to move while the carrier becomes temporarily stationary until the free trolley becomes re-engaged with the chain.
托架连接到自由手推车上,并且通常通过自由小车上的连接的推杆组件与动力链接合。 推杆可以通过自由小车或链条中的凸轮动作而脱离,这是由于在另一个自由小车后面积放或通过接合止动刀片引起的。当链条暂时静止直到自由小车重新与链条接合时,链条继续移动。

Overhead Power & Free Conveyor.JPG

11 Rack Handling 货架输送

Rack handling conveyors are designed and built to move racks of parts from and to designated locations.
货架输送的设计和制造是为了将部件机架从指定位置移动到指定位置。

Rack handling systems may include roller conveyor, chain conveyor, turntables and tilt stations to facilitate the ergonomic ease of the operators.
货架输送系统可包括滚轮输送机,链式输送机,转盘和倾斜站,以便于操作员的人体工程学简易性。

They can be used as buffer of Just-In-Time (J.I.T.) deliveries or to deliver to production areas. Each system is custom designed to handle the specific rack.
它们可以用作即时(J.I.T.)交付的缓冲区或交付到生产区域。每个系统都是定制设计,以处理特定的货架。

Rack Handling.JPG

12 Seat / Tire & Wheel Conveyor 座椅/轮胎输送

Seats as well as tire and wheels are ever increasingly being provided from the outside. Trailers are being custom fitted with conveyors to automate and speed the loading and unloading of the product. Central Conveyor can retrofit the trailers with conveyors as well as design and build the equipment to facilitate the loading and stripping of the trailers.
座椅以及轮胎和车轮越来越多地由外部提供。拖车正在定制配备输送机,以自动化和加快装卸的产品。中央输送机可以用输送对拖车进行改造,也可以设计制造设备,方便拖车的装卸。

Systems can provided to bring the material from the trailers and deliver it directly to the production area in proper orientation for assembly on the vehicle. Tire and wheel delivery conveyor often include flip up devices to aid the operator when it's time to bolt the wheels on.
可提供系统将物料从拖车上取下,并以适当的方向直接运送到生产区域,以便在车辆上组装。轮胎和车轮输送输送机通常包括翻盖机构,以帮助操作员时,该螺栓的车轮。

The systems can be made up of Roller, Belt, Chain, Overhead and even EMS conveyors to insure the most cost effective solution.
该系统可由辊筒、皮带、链条、高架甚至EMS输送机组成,以确保最具成本效益的解决方案。

Seat & Tire Conveyor.JPG

13 Shuttle Conveyor 往复式输送

A shuttle conveyor is designed to move a carrier forward or backward as pre-determined to a work station or other point. They can be designed to operate at higher speeds and thus shorten the overall cycle time for the process as transportation time can be significantly reduced. These can be powered by various means from Friction Drive, rack and gear, pneumatic or chain drive.
往复式输送的设计目的是将预先确定的载体向前或向后移动到工作站或其他点。它们可以被设计成以更高的速度运行,从而缩短整个过程的循环时间,因为运输时间可以大大缩短。这些可以通过各种方式提供动力,从摩擦驱动,齿条和齿轮,气动或链传动。

The Giddy Up is a unique type of shuttle primarily used to transfer from Overhead Power and Free decking synchronously to a final line flat top conveyor. This allows for consistent job spacing without loss of skips or gaps.
Giddy-Up是一种独特的往复输送,主要用于从架空电力和自由铺板同步传输到最终线路的平顶输送机。这样可以确保一致的作业间隔,而不会丢失跳跃或间隙。

Shuttle Conveyor.JPG

14 Skid Conveyor 滑撬式输送

Skid Conveyors generally carry products on fixtures with two longitudinal runners called skids. Skids are conveyed both longitudinally (direction of travel parallel to skid rails) and transversely (direction of travel perpendicular to skid rails). The types of conveyor sections utilized include Vertical/Drop Lifts, Two-Strand, Accumulating Roller Flight, Cross Transfer, Powered Roller Lift Tables, Hold Tables, Powered Roller Bed, Powered Roller Stand, Turntables, Pivot tables, Shuttle Carriage, Scissors Lift and Skid Stacker/Destacker.
滑撬式输送通常用固定装置运送产品,固定装置上有两个纵向滑杆,称为滑撬。滑撬既纵向(平行于滑轨的运动方向)也横向(垂直于滑轨的运动方向)。所使用的输送段类型包括垂直/下降升降机、双股输送、积累辊飞行、交叉输送、动力辊升降台、保持台、动力辊床、动力辊架、转盘、枢轴台、梭架、剪刀升降和橇装/卸料机。

Two-strand chain is utilized in production areas such as spray operations and in paint and oven applications. Belt style two strands are used in production areas, such as general assembly operations, pre-paint processing, etc.
双线式链用于生产领域,如喷涂作业,油漆和烘箱应用。带式双线式链用于生产领域,如总装作业、预涂漆加工等。

Roller flight conveyors are available in either chain or belt technology and provide accumulation capability by the design of its raised roller. Cross transfers move the skid sideways lining it up with other conveyors.
滚轴式输送可采用链条或皮带技术,并通过其凸起的滚轴的设计提供积放能力。移栽叉输送将滑橇侧移,与其他传送带对齐。

Powered roller lift tables lift the skid off of the cross transfer and move the skid to the adjoining conveyors.
动力滚轮升降台可将滑架从横向传动装置上移开,并将滑撬移至相邻的传送带上。

Skid Conveyor.JPG

15 Skillet Conveyor 平板式输送

The Skillet system is normally used in General Assembly operations for the trim and final line operations and is derived from two systems, the Skid system and the Pallet system.
平板系统通常用于总装作业中进行内饰线和终线,它是由滑橇系统和托盘系统两个系统派生而来的。

The Skillet conveyor systems utilize platforms (skillets) to transport materials or products through various assembly operations. The skillets provide access around the perimeter of the product, enabling the worker to travel with the product as it is conveyed through the various stages of assembly.
平板式输送系统利用平台(平板)通过各种装配操作运输材料或产品。平板提供了产品周边的通道,使工人能够随着产品在装配的各个阶段移动。

The product is carried either on fixtures set to a fixed height or a lift table that may be either mechanically or electrically driven. The adjustable height skillet allows the skillet to be raised or lowered for production operations and transfers.
产品可以安装在固定高度的固定装置上,也可以安装在机械或电动驱动的升降台上。 可调节高度的平板可以升高或降低平板进行生产操作和转移。

Skillet Conveyor.JPG

16 Trailer / Stripper Conveyor 装卸料输送机

Many vehicle components and assemblies are often fabricated at a supplier or off-site facility and brought to the primary manufacturer's plant for final assembly. For the most part, they are manually loaded or unloaded with the use of a fork truck or dollies on and off of a truck trailer.
许多汽车零部件和总成通常在供应商或非现场工厂制造,并运输到主要制造商的工厂进行最终组装。在大多数情况下,它们是用叉车或手推车手动装卸的。

To help improve this process, we offers custom stripper conveyors as an automated solution. Stripper conveyors are installed in a truck trailer box as an ideal way to load and then transport assemblies in a safe and sequenced manner to your customer's facility. The compact drive units are installed in a way at the front of the trailer, whereby the full length of the two levels can be utilized. Once the trailer has arrived at the destination, the trailer can then be conveniently and easily unloaded in the same manner.
为了帮助改进这一过程,我们提供定制的剥离输送机作为自动化解决方案。装卸料输送安装在卡车拖车箱中,是以安全和有序的方式装载和运输零部件到客户工厂。紧凑型驱动单元以拖车前部的方式安装,从而可以利用两个级别的全长。一旦拖车到达目的地,拖车就可以以相同的方式方便且容易地卸载。

We has the experience and technical ability to offer these as a turnkey solution including all material handling aspects including controls, DeSpringers and trailer pucks. Applications that Central Conveyor has done for this style of conveyor include vehicle seat systems, Tire and Wheel, instrument panels, powertrain, engine and suspension assemblies.
我们拥有丰富的经验和技术能力,可以提供这些作为交钥匙解决方案,包括所有材料处理方面,包括控制,DeSpringers和拖车托架。中央输送机为此类输送机所做的应用包括车辆座椅系统,轮胎和车轮,仪表板,动力总成,发动机和悬架组件。

Stripper Conveyor.JPG

17 Tooling Pallet Conveyor 随行工装输送

Tooling Pallet Conveyors are used to transport tooling pallets from station to station in body shops or other areas of operations that is conducive to have the tooling move with the product. Similar to skid conveyors, the pallets are moved through a series of roller beds, cross transfers, turntables and shuttles.
随行工装输送用于在车身车间或其他操作区域中将随行工装从工位运输到工位,这有助于工装随产品移动。 与滑橇式输送类似,随行工装通过一系列滚床,交叉转移,转盘和往复式移动。

A key difference is that the tooling pallet typically has machined running surfaces which require greater contact areas to prevent damage to the finished surface. Belts are used in lieu of chains and conveyors are often momentarily stopped at transfer points.
一个关键的区别是,随行工装通常有加工的运行表面,这需要更大的接触面积,以防止损坏的成品表面。皮带被用来代替链条,传送带经常在传送点暂时停止。

The pallet may be outfitted with pneumatic clamping capabilities or other special consideration for the specific operation.
随行工装可以配备气动夹紧能力或其他特殊考虑的具体操作。

Tooling Pallet Conveyor.JPG

18 Vertical Tilt Station 垂直倾斜工位

The Vertical Tilt Station was developed to insure complete drainage of E-Coat fluids prior to entering the oven for curing. Tilt stations can tilt the vehicle fore and aft by as much as 75 degrees allowing all cavities to be completely drained.
垂直倾斜工位的开发是为了确保在进入烘箱进行固化之前完全排出预处理电解液。倾斜站可以使车辆前后倾斜多达75度,从而允许所有空腔完全排空。

The unit can be made from stainless steel for increased corrosion resistance and longevity.
该装置可由不锈钢制成,以提高耐腐蚀性和使用寿命。

Vertical Tilt Station.JPG

19 Vertical Drop-Lift / Side Arm Lift 垂直升降机/侧臂升降机

Equipped with precise positioning devices, the Vertical Drop/Lift is a very effective product to conveniently raise and lower material in factories where it needs to move from one level to another.
垂直升降机配备精确定位装置,是一种非常有效的产品,可以方便地提升和降低需要从一个层次移动到另一个层次的工厂的材料。

Vertical Drop-Lift.JPG

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